Molding Sr. Staff Engineer

Summary of Position with General Responsibilities: With limited direction from the Associate Director of Molding, the incumbent shall provide a leading molding role in planning and execution of medical device projects for the BD Interventional (BDI) Business.  He/ She must provide molded plastic part design expertise and be in the molding subject matter expert (SME) for cross functional teams. The person shall be the teams molding SME, which requires expertise in in molded plastic part design for mold-ability, tool design and robustness and process development starting from concept through commercial realization.  In this capacity, the incumbent must be capable of specifying mold equipment and its supporting equipment, maintain timelines and associated project budgets and actively de-risk all aspects for the molding development.  This role will require regular updates to the Associate Director of molding, cross-function teams(s) and BDI Operational leadership.  This position will require 25% travel that can be unevenly distributed throughout the year and can exceed 25% when business requirements are needed. Essential job Functions: - Provide molding expertise in plastic components, design for manufacturability /mold-ability, design for improved / best in class tooling and scientific molding principles. - Communicates, strategizes, leads and executes all molding activities; this includes but is not limited to tool design reviews, factory acceptance, site acceptance, process develop and validation of designated tooling. - Actively participates on  New Product Development (NPD) core teams as required - Works both independently and/or collectively to develop project plans and execution of prioritizing and scheduling assignments to meet business goals. - Able to train, mentor, counsel and at times manage assistants and team members in the area of proper manufacturability of low and high volume molded parts. - Creates, develops and maintains relationships with vendors to posture BD to save time, money and risk to the business. - Regularly interfaces with various R&D, Quality, Manufacturing, etc. functions to establish collaborative and reciprocal relationships to overcome molding improvement and new product opportunities. - Seeks, evaluates and proposes technology and new molding technology strategy to leverage for development - Other items as require by manager Basic Qualifications: - B.S. in Plastics Engineering or equivalent - M.S. in Plastic Engineering is preferred - Minimum of 12 years of experience in managing Injection molding related projects and programs. History of program / project management in molding field. Ability to make changes to part design for optimal moldability / manufacturing and tooling. Demonstrated leadership and considered a molding SME within functional groups with direct responsibility of driving successful molding project outcomes. Additional Desirable Qualifications Skills and Knowledge: - Bachelor's Degree in Plastics Engineering Technology or equivalent. - 12+ years of relevant injection molding and tooling experience. - Ability to interpret, edit and correct part drawings, solid models and molding simulations - Firm understanding of GD&T - Firm understanding of project management and budgeting - Six Sigma certification desirable - Ability to execute scientific molding principles with a full understanding of DOE processes leveraging statistical software, I.e. Minitab RELATIONSHIPS Internal: Plant molding engineering personnel, BDX molding engineering personnel, product design / R&D personnel, quality personnel and metrology personnel, etc. External: Molding equipment (IMMs, molds, etc.) vendors, sales engineers, contract engineers, metrology vendors, etc Job ID: 2018-12489
Salary Range: NA
Minimum Qualification
11 - 15 years

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